Agility and production flow layouts: An analytical decision analysis

The term ‘agile manufacturing’ has referred to operational aspects of a manufacturing company concerning their ability to produce customized products at mass production prices and with short lead times. A core issue faced within agile manufacturing is the need for appropriate and supporting production and operations systems. Many design dimensions of agility and agile manufacturing exist. To help attain this goal for integrating the many design dimensions, operations infrastructure and capacity must be carefully planned to manage production flow, and thus production layout planning takes on an increasingly important role. Given the importance of these dimensions in response to agility, this paper seeks to make a contribution by providing insights into a decision aid for evaluating production flow layouts that support and enhance the agile manufacture of products. Layout design has a significant impact on the performance of a manufacturing or service industry system and has been an active research area for many decades. Strategic evaluation of production layouts requires consideration of both qualitative and quantitative factors (managerial, organizational, and technical). This paper makes use of the Analytical Network Process (ANP) which captures interdependencies among different criteria, sub-criteria and dimensions, an evident characteristic of production flow layouts in complex agile manufacturing environments. An application case study exemplifying the practical usefulness of this type of model describes how management, after implementation of the model, made a mid-course correction related to the production layout initially selected.     

Location allocation modeling for healthcare facility planning in Malaysia

Malaysia has seen tremendous growth in the standard of living and household per capita income. The demand for a more systematic and efficient planning has become increasingly more important, one of the keys to achieving a high standard in healthcare. In this paper, a Maximal Covering Location Problem (MCLP) is used to study the healthcare facilities of one of the districts in Malaysia. We address the limited capacity of the facilities and the problem is formulated as Capacitated MCLP (CMCLP). We propose a new solution approach based on genetic algorithm to examine the percentage of coverage of the existing facilities within the allowable distance specified/targeted by Malaysian government. The algorithm was shown to generate good results when compared to results obtained using CPLEX version 12.2 on a medium size problem consisting of 179 nodes network. The algorithm was extended to solve larger network consisting of 809 nodes where CPLEX failed to produce non-trivial solutions. We show that the proposed solution approach produces significant results in determining good locations for the facility such that the population coverage is maximized.     

Implementation of genetic algorithm in an embedded microcontroller-based polarization control system

Implementation of genetic algorithm in a PIC32MX microcontroller-based polarization control system is proposed and demonstrated. The controller measures the signal intensity that is used to estimate the genetic value. This process is controlled by the genetic algorithm rather than referring to the Look-Up-Table as implemented in existing solutions. To reach optimum performance, the code is optimized by using the best genetic parameters so that the fastest execution time can be achieved. An ability of genetic algorithm to work efficiently in polarization control system possesses many advantages including easy code construction, low memory consumption and fast control speed. Genetic algorithm is intelligent enough to be used for endless polarization stabilization and in the worst case, able to stabilize the polarization changes in 300 μs. In the best case the response time can reach 17 μs.     

A method for real power transfer allocation using multivariable regression analysis

A multivariable regression (MVR) approach is proposed to identify the real power transfer between generators and loads. Based on solved load flow results, it first uses modified nodal equation method (MNE) to determine real power contribution from each generator to loads. Then, the results of MNE method and load flow information are utilized to determine suitable regression coefficients using MVR model to estimate the power transfer. The 25-bus equivalent system of south Malaysia is utilized as a test system to illustrate the effectiveness of the MVR output compared to that of the MNE method. The error of the estimate of MVR method ranges from 0.001 4 to 0.007 9. Furthermore, when compared to MNE method, MVR method computes generator contribution to loads within 26.40 ms whereas the MNE method takes 360 ms for the calculation of same real power transfer allocation. Therefore, MVR method is more suitable for real time power transfer allocation.     

Wear characteristics of commercial gas turbine components

Wear is one of the common degradations in a commercial gas turbine. A stainless steel grade 304 (SS 304) fuel nozzle and its collar made of nickel-based superalloy (Hastelloy X) are two vital components that normally suffer from rapid wear. During an installation, the fuel nozzle is slotted into the collar of the combustion liner. In operation, these two surfaces are subjected to high pressure from the fuel combustion, hence continuously rubbing against each other causes vibrations. During the start–stop operation, these surfaces had undergone a large relative motion. The vibration is the main cause of the wear occurrence on the surfaces. Physical properties of the worn surfaces were obtained through visual observations: wear measurement, hardness and microstructure examination. Through visual observations, fretting wear was mainly suspected as the dominant wear mode, particularly after 8,000 of running hours at high temperature and vibration. In short, this paper discusses the preliminary findings of wear on the fuel nozzle and its collar. It also discusses the changes in the mechanical properties before and after the operation. Solutions for mitigating the problem were discussed.     

Hierarchical steganography using novel optimum quantization technique

Security and imperceptibility are fundamental issues for steganography. This paper presents a multi-level steganography system based on concealing and deception. Basically, the secret image is embedded in a cover image, which in turn is embedded in another higher-level cover image. Each steganography level provides additional security, with lower levels implemented using stronger steganography methods. Furthermore, in the event that the higher level steganography is compromised, it would include misleading information to deceive the attacker that he/she is successfully eavesdropping. One challenge of hierarchical system is retaining hidden data in lower level in a higher level stenographic technique. To mitigate this issue, we designed a novel technique which combines discrete cosine transform and least significant bit (LSB). The technique objective is to maximize the capacity and invisibility of the secret image with minimal modification to the cover image (at most k-bits per block). The performance (capacity and peak signal-to-noise ratio) of the proposed method has superior performance compared with LSB since it combines the benefits of 1-bit and 3-bit LSBs. Furthermore, the paper demonstrates that the secret message is successfully embedded and extracted in two-level steganography system with peak signal-to-nose ratio greater than 20 dB.     

Static and dynamic compressive properties of polypropylene/zinc oxide nanocomposites

The effect of strain rate is widely recognized as an essential factor that influences the mechanical properties of polymer matrix composites. Despite its importance, no previous work has been reported on the high‐strain rate behavior of polypropylene/zinc oxide nanocomposites. Based on this, static and dynamic compression properties of polypropylene/zinc oxide nanocomposites, with particle contents of 1%, 3%, and 5% by weight, were successfully studied at different strain rates (i.e., 0.01 s^?1, 0.1 s^?1, 650 s^?1, 900 s^?1, and 1100 s^?1) using a universal testing machine and a split Hopkinson pressure bar apparatus. For standardization, approximately 24 nm of zinc oxide nanoparticles were embedded into polypropylene matrix for each of the tested polypropylene/zinc oxide nanocomposites. Results show that the yield strength, the ultimate strength, and the stiffness properties, of polypropylene/zinc oxide nanocomposites, were greatly affected by both particle loading and applied strain rate. Furthermore, the rate sensitivity and the absorbed energy of all tested specimens showed a positive increment with increasing strain rate, whereas the thermal activation volume showed a contrary trend. In addition, the fractographic analysis and particle dispersion of all composite specimens were successfully obtained using a field emisission scanning electron microscopy. POLYM. ENG. SCI., 54:949–960, 2014. © 2013 Society of Plastics Engineers     

Optimum mechanical behavior of calcium phosphate cement/hydroxyl group functionalized multi-walled carbon nanotubes/bovine serum albumin composite using metaheuristic algorithms

Injectable calcium phosphate cements have been introduced as adjuncts to internal fixation for treating selected fractures. These cements harden without producing much heat, develop compressive strength, and are remodeled slowly in vivo. The main purpose of the cement is to fill voids in metaphyseal bone, thereby reducing the need for bone graft. However, such cements may also improve the holding strength around metal devices in osteoporotic bone. This paper presents the optimum mechanical behavior of calcium phosphate cement/hydroxyl group functionalized multi-walled carbon nanotubes/bovine serum albumin (CPC/MWCNT-OH/BSA) composites in terms of compressive strength using well-known metaheuristic optimizers. The process parameters studied were wt% of MWCNT-OH (0.2–0.5 wt%) and wt% of BSA (5–15 wt%). The obtained results from metaheuristic algorithms were compared with the results from the response surface methodology (RSM) in the literature. The results obtained from metaheuristic algorithms outperformed the results given by the RSM in terms of less error percentage and high compressive strength.